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Why is EIFS such a widespread problem?

EIFS was initially touted as a wonderful product as it offered superior energy efficiency and virtually unlimited design flexibility.  It provided an impervious water barrier and was economical to install as compared to traditional masonry stucco.  Consequently, dwelling exteriors are rarely installed as solid wall surface and penetrations for utilities, windows, doors, and wall/roof joints eventually allow moisture to intrude into the wall cavities. 

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The problem: EIFS does not compensate for this problem as once moisture becomes entrapped into a wall cavity, it stays there.  The design flaw of synthetic stucco is that it retards breathability and provides no means for moisture to escape once it is entrapped. Over time, the trapped moisture will eventually eat away sheathing, structural framing, and even interior finishes.  The product was further flawed by the manufacturer’s unrealistic expectation that the building industry and public inspection departments would strictly follow industry specifications and standards.

Initially, manufacturers advocated that the problem was primarily in moisture prone climates and attributable to improper application by the installer, supported by the fact that synthetic stucco has been in use since 1969 all over the country.  However, synthetic stucco is now reportedly causing problems in some dry, southwest climates. 

Another potential problem of EIFS is mold, which can build up in the moisture prone cavity wall. Air is constantly exchanged between wall cavities and indoor rooms. Air movement within a home can carry mold into the living spaces of a dwelling.

Termites can also threaten a synthetic stucco building.  When swarming, termites look for a food source (any cellulose product) and tend to favor moisture laden areas. Swarming termites can enter through any crack on any level of a building, consuming wood products. Termites infested in synthetic stucco homes do not have to travel to the ground (their natural process) for moisture.  Because synthetic stucco holds moisture, termite activity is more likely to infect rigid board insulation covered with synthetic stucco.

What level of moisture is acceptable within a wall?


When a new home is framed, the lumber already contains a certain level of moisture (about 19%) to minimize the likelihood of  wood splitting when nailed.  Once covered, the studs and framing usually dry out to a moisture content below  8%.  When testing for moisture content in wall cavities complicated by EIFS,  the following readings dictate the level of diligence required in remediating the problem:
  • 10-19% - Moisture is mildly evident; repairs usually consist of coating with an acrylic sealant. 
  • 20-29% - Water intrusion is occurring; the source of penetration should be identified and corrective steps taken.  These include specific repairs in addition to application of additional sealant.   
  • 30%+ - The wood is saturated and rapid decay is eminent;  EIFS in these areas should be removed and the framing inspected closely for deterioration. Damaged areas should be repaired/replaced.

Normally, both plywood and OSB are water resistant because they do not delaminate or come apart when wet.  However, with prolonged exposure to moisture, OSB soaks up water like a sponge and both OSB and plywood are vulnerable to decay under this condition. Gypsum board is another common sheathing material used in construction.  It is less vulnerable to water damage until the protective paper coating the gypsum eventually deteriorates from prolonged moisture exposure.  When this occurs, the glue holding the foam board weakens and eventually fails allowing moisture penetration into the gypsum. If this occurs, the gypsum can turn to mud in a relatively short period of time.

Other Synthetic Stucco Products

There are other synthetic stucco products on the market today other than conventional EIFS. DEFS or EFS ("Direct-applied Exterior Finish Systems") and "drainable EIFS."  are systems that use cement board panels rather than styrofoam panels. Drainable EIFS systems have drainage channels behind the styrofoam panels. These systems are used less frequently than conventional EIFS. 

Conclusion Recent data suggests that problems with synthetic stucco are not isolated to any particular region and reportings are becoming more frequent. The Real Estate Commission has determined that the presence of "exterior insulating and finishing system" (EIFS) on a property is a material fact item requiring disclosure to prospective buyers. If you are uncertain whether stucco siding is EIFS, it should be inspected by a qualified inspector.

 
         

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